High Pressure Plunger Pump Solution for Wide Temperature Range Fluid Transfer with Stable 24/7 Operation

Wuxi Petrel provided a customized high-pressure plunger pump solution for a chemical process application involving the continuous transfer of No.3 Jet Fuel, lubricating oil, and diesel under demanding temperature and pressure conditions.

 

The complete system consists of multiple high-pressure plunger pumps, each selected according to different fluid properties, operating temperatures, and process requirements. By combining different pump models, the system achieves reliable transfer performance across a wide range of applications, including high-temperature fuel service, low-temperature aviation fuel transfer, and continuous oil circulation.

 

For No.3 Jet Fuel transfer, the system adopts different pump configurations to meet various operating conditions. The 3ZW100 pumps provide stable high-pressure transfer performance under a temperature range of 0°C~160°C (32°F~320°F). For applications requiring wider temperature adaptability, the system is equipped with 5ZW100 and 3ZX90 pumps, which handle No.3 Jet Fuel under extreme conditions from -55°C~160°C (-67°F~320°F).

 

For lubricating oil transfer, the 3ZH75.100 pump provides stable flow delivery under high-temperature operating conditions of 20°C~160°C (68°F~320°F). The same pump series is also applied for diesel transfer, supporting different temperature requirements of 30°C~100°C (86°F~212°F) and -45°C~120°C (-49°F~248°F).

 

All pumps in this system are designed for 24-hour continuous operationproviding stable pressure output, low leakage performance, and reliable long-term service. With optimized hydraulic design and precision-machined components, the pressure pulsation is controlled within ±2 bar, ensuring consistent process performance and protecting downstream equipment.


Pump Configuration

Pump ModelQty.PressureFlow RateApplication
3ZW1002 sets

20 MPa

(2,900 psi)

296 L/min 

(78.2 US gpm)

No.3 Jet Fuel Transfer 

0°C~160°C (32°F~320°F)

5ZW1002 sets

15 MPa

(2,176 psi)

692 L/min 

(182.8 US gpm)

No.3 Jet Fuel Transfer

-55°C~160°C (-67°F~320°F)

3ZX901 set

24 MPa 

(3,481 psi)

99 L/min 

(26.1 US gpm)

No.3 Jet Fuel Transfer 

-55°C~160°C (-67°F~320°F)

3ZH75.1001 set

8 MPa

(1,160 psi)

136 L/min 

(35.9 US gpm)

Lubricating Oil Transfer 

20°C~160°C (68°F~320°F)

3ZH75.1002 sets

5 MPa 

(725 psi)

194 L/min 

(51.3 US gpm)

Diesel Transfer

-45°C~120°C (-49°F~248°F)










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Petrel's foreign trade share takes around 50%. To meet standards and requirement of different foreign clients, Petrel continuously improve its production management.
Petrel improves product management system by ensuring the trackability of raw material sourcing, heat treatment process, and machining accuracy. The codes on key parts allow Petrel to track which steel mill supplies the material, which factory conducts the heat treatment, inspection records of fine machining, etc. To sustain products' high quality, Petrel heavily invests its calibration lab by importing various inspection equipment, such as spectrometers, Brinell hardness gauges, coordinate measuring machine, etc.
To promote and sustain a high level of productivity and safety, Petrel also pays attention to employee training, which includes 6s lean methodology, instructions of equipment, standards, requirement of production process, etc.

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