1. Optimize equipment maintenance
Daily maintenance: Clean the equipment after each use, wipe the plunger rod and inject lubricating oil. Hydraulic oil should be replaced every 50 hours, and oils of different brands should not be mixed.
Regular inspection: The sealing assembly should be tested for elasticity every 3 months, and the pressure gauge should be calibrated every six months. The plunger bushing must be replaced when the wear exceeds 0.15mm.
Maintenance of key components: Add lithium-based grease to the handle bearing every month, check the connecting rod bearing clearance regularly (should be less than 0.08mm), and replace the failed one-way valve spring in time.
2. Technical improvement
Application of variable frequency technology: Use variable frequency speed regulation technology to adjust the running speed of the pump according to actual needs, reduce equipment wear and reduce the failure rate. Variable frequency technology can extend the service life of Pressure Test Pump by more than 30%.
Intelligent control system: Integrate Internet of Things technology to achieve remote monitoring and control, predict failures through data analysis, and perform maintenance in advance.
Optimized design: Use high-efficiency impellers and optimize the internal flow channel design of the pump body to reduce flow resistance and improve delivery efficiency.
3. Operation specifications
Avoid overpressure operation: Strictly operate according to the rated pressure of the equipment to avoid damage to the equipment caused by overpressure operation.
Pre-charge pressure: Ensure the system pre-charge pressure before starting to avoid the pump running under no-load condition.
Operator training: Regularly train operators to ensure that they are familiar with the equipment operation specifications and maintenance requirements.
4. Intelligent management
Predictive maintenance: Use sensors to monitor the operating status of the equipment in real time, use big data analysis to predict faults, and perform maintenance in advance.
Remote monitoring: Realize remote monitoring and fault warning of equipment to reduce downtime.
5. Environmental and process optimization
Rainproof and moisture-proof: Place the high-pressure test equipment in an explosion-proof room to reduce the impact of bad weather on the equipment.
Water quality management: Use water quality pretreatment technology to reduce the wear of impurities in the water on the equipment.
6. Energy saving and low-carbon operation
Waste heat recovery: Use the waste heat generated during the operation of the pump to achieve energy recovery through a heat exchanger.
Reduce energy consumption: Reduce equipment energy consumption by optimizing operating parameters and system configuration.
